Microsoft word - pl_ii_201

CO CEPTS OF HEAT TRA SFER
RATIO ALE
This subject is very important for chemical engineering students because every chemical industry use heat transfer equipments like heat exchangers, condensers, evaporators etc., so knowledge of this subject helps them a lot. Introduction:

1.1
Analogy between flow of heat and electricity Conduction:

2.1 The thermal conductivity
Dimensional Analysis:
Advantages and limitations of dimensional analysis Dimensionless number for heat transfer and their physical significance 4. Temperature:
4.1 True temperature difference
4.2 Log mean temperature difference
4.3 Difference between normal temperature difference and Log mean temperature difference
5.
Convection:
Energy transfer mechanism through the boundary layer Double pipe heat exchanger:

6.2 Overall and surface heat transfer coefficient Shell and tube heat exchanger:
Temperature profiles of 1-1 cocurrent and counter current. Plate type heat exchanger:

8.1
PRACTICALS
To study the heat transfer between hot and cold fluids in a double pipe heat exchanger. To determine individual and overall heat transfer coefficient of a double pipe heat exchanger. To study heat transfer through lagged pipe. To study heat transfer through composite wall 5. To study heat transfer through composite sphere l 6. To study heat transfer through forced convection apparatus. 8. To verify the temperature profiles of 1-1 co-current and counter-current heat exchanger 9. To study plate type heat exchanger REFERE CE BOOKS :

1. Heat Transfer
MASS TRA SFER
RATIO ALE
This subject intends to equip the students with the concept and principles of mass transfer operation, which are of prime importance in any chemical industry. Mass transfer equipments are an integral part of any chemical plant. This subject will help the students to operate and design various mass transfer equipments. Introduction :

1.1
Analogy between momentum, heat and mass transfer Vapour Liquid Equilibrium :
2.1
Partial vaporization and partial condensation Distillation :
3.1
Methods of calculating number of plates by Mc Cabe Thiele method Distillation Equipments :
4.1
Batch Distillation :
Meaning and importance of height equivalence to theoretical plate (HETP). Humidification :
Measurement of humidity from humidity chart Constructional details and working 6.3.1 Adsorption:
PRACTICALS
Study of distillation in bubble cap column. To draw instrumentation scheme of distillation column Study of cooling water and steam consumption in bubble cap column To study Reyleigh equation for batch distillation 8. To study adsorption column 9. To study working of dehumidifier
REFERE CE BOOKS :

1. Mass Transfer Operation
POLYMER TECH OLOGY
RATIO ALE
Preliminary knowledge of polymer technology is essential to understand the advance subject to plastic technology. This subject covers basic ideas of various types of plastics. Introduction to Polymers :
Classification of polymers - plastics, rubbers and fibres Thermosetts and thermoplastics, their comparison Classification of linear, branched and cross linked polymers Random alternate blocks and graft copolymers Types of Polymerisation :
Stepwise and addition polymerisation, (free radical, cationic and anionic) Comparison of step and addition polymerisation Methods of polymerisation : bulk, solution, suspension and emulsion. Various Types of Molecular Weights of Polymers :
Determination of molecular weight of polymer by Introduction to light scattering and ultracentrifuse methods 3.4 Effect of molecular weight and viscosity on properties of Physical State of Polymers :
Determination of crystallinity, mechanical strength and structure of polymers Monomer, Polymer Chemical Structure, Properties and Application of Various Polymers :
Polyethylene - LDPE, LLDPE, HDPE, HMHDPE Degradation of Polymers :
Advantage of Plastics in Areas of Electrical, Power Transmission, General
Applications etc.

REFERE CE BOOKS :

ADDITIVES A D COMPOU DI G OF PLASTICS
RATIO ALE
Compounding of plastics needs basic knowledge about common ingredients used in the processes. The formulation of these ingredients directly affects the quality of plastic products. Introduction :
Antioxidants :
Metal Deactivators:
Mechanism of inhibition by metal deactivators Stabilization of polyolefins in contact with copper Stabilizers:
Mechanism of U.V. stabilization for U.V. absorbers, Quenchers, Hydroperoxide decomposers and free radical scavengers Various type of PVC stabilizers such as inorganic metal salts, metal soaps, metal complexes, organotin compounds, epoxy-type stabilizers and organic phpsphides Influence of heat stabilizers on weather and light stability Plasticizers :
Theory, methods and steps in plasticization Effects of plasticizers on physical properties such as hardness, tensile strength, elongation, low temperature resistance and electrical properties. Fillers and Reinforcements :
Properties of filed and reinforced plastics Various types of fillers and reinforcements and their economic importance. Chemical Blowing Agents :
Various types of blowing agents such as azo compounds, hydrazine derivatives, semicarbazides and tetrazoles. Colourants :
General properties of coloured plastic such as thermal stability, light fastness, weather resistance, migration, plate-out and theological properties. Various types of colourants such as titanium dioxide, carbon black, inorganic colour pigments and organic colour pigments. Introduction to other additives, viz. :
Constructional details and working of mixing and blending equipments used for compounding
REFERE CE BOOKS :

1. Compounding Materials for the Polymer Industry
5. Thermoplastic polymer additives (Theory & Practice) POLYMERISATIO E GI EERI G
RATIO ALE
This subject covers the Chemistry, manufacturing processes, properties, uses and application of various polymers. Chemistry, Monomer Preparation, Various Polymerisation Processes, Flow Sheet, Properties and Application
of Following Polymers :
High density polyethylene and high molecular high density polyethylene
Low density polyethylene and linear low density polyethylene
Polypropylene
Polyvinyl chloride
Polystyrene
Cellulose Acetate
Cellulose itrate
Epoxy Resin
Phenol formaldehyde
Chemistry, Properties and Applications of Following Polymers :
PRACTICALS
To identify the given polymers by following methods - To purify the given monomer (Styrene/methyl methacrylate) and to find out its percentage purity To find out percentage purity of initiator (Benzoyl peroxide/potassium sulphate) To determine refractive index of given monomer To determine specific gravity of the given monomer To prepare polystyrene/PMMA by bulk polyn To prepare polystyrene/PMMA by solution polyn To prepare phenolformaldehyde resins and to determine its gel time To determine K-value and molecular weight of the given polymer by Ostwald viscometer To determine the bulk density of the given polymer To determine the pH value of given monomer with the help of pH meter.
REFERE CE BOOKS:

1. Manufacture of Plastics Vol I & II
7. Engg. Thermoplastics, Properties and Applications 8. Encyclopedia of Polymerisation Engg. and Science FIBRE TECH OLOGY
RATIO ALE
This subject provides the detailed knowledge of production of various synthetic fibres form basic raw materials. This covers the properties, uses, testing of various fibres, which is one of the essential parts of plastic technology. Structural principles of fibre forming polymers Orientation(X-ray Analysis), Recurrence Symmetry and crystallinity of fibres Effect of orientation on fibre properties Various Textile Terms :
Fundamental and General Manufacturing Techniques of Fibres :
Spinning processes - Melt Spinning, Dry Spinning and Wet spinning Various techniques of Texturising - False twist, Air texturising, Gear Crimping, Stuffer box crimping and knife edge, crimping process. Finishing of man-made fibres:
Various types of finishes- shape retention, firming, softening, water repellent, stain repellent, antistatic soil-release, antimicrobial and fire-resistant finishes. Dyeing of synthetic fibres
Chemistry, Manufacturing Process, Properties and Uses of Following Synthetic Fibres :
Elementary Knowledge, Properties and Uses of Following Fibres :

REFERE CE BOOKS :

1. Man made Fibres Vol. I and II
HIGH POLYMER CHEMISTRY
RATIO ALE
The knowledge of this subject is helpful to understand the mechanism of various types of polymerisation quality of the polymers and cost variation of plastic products. This subject also provides kinetic study of various polymerisation techniques and effects of the substituents on polymer properties. Condensation Polymerisation :
Addition Polymerisation :
Effect of substituents on addition polymerisation Principal and kinetics of free radical polymerisation Polymerisation Depolymerisation Equilibria :
Significance of ceiling temperature in addition Copolymerisation :
Types of co-polymerisation behaviours, block and graft Kinetics of Cationic Polymerisation
Kinetics of Anionic Polymerisation
6.1

REFERE CE BOOKS :

1. Text Book of Polymer Science
4. Principles of High Polymers, Theory & Practice 6. Polymer Science & Technology of Plastics & Rubbers TESTI G OF POLYMERS
RATIO ALE
For checking quality of the manufactured plastic materials, physical and chemical methods of testing are required. The students having knowledge of Rheology/Testing will prove useful in the industrial atmosphere.
Constructional details of apparatus used and working procedure of following polymeric tests

1.
Mechanical Properties:
1.1
Impact strength (Izod, Charpy and Falling Dart) Hardness (Rockwell, Shore A and Shore D) Environmental stress cracking resistance (ESCR) Thermal Properties:
Rheological Properties:

3.1
Electrical Properties:
Optical Properties:
5.1
Flammability Test:
Weathering Properties:
8.1
PRACTICALS
To find out the tensile strength and elongation at break of the given polymer with the help of tensile testing machine. To determine shore A hardness of the given plastics To determine shore D hardness of the given plastics To determine the melt flow Index of the given Polymer by MFI Tester To determine thickness of the given plastic film/sheet by dial thickness gauge To determine Refractive index of the given plastic film/sheet by Abbe Refractometer To determine burst strength of the given plastic film To determine melting point of the given polymer To determine water absorption of various plastics To determine Abrasion resistance of the given polymer by DIN abrasion tester 11. To find out the tensile strength and elongation at break of the given polymer sample at accelerated Weathering
REFERE CE BOOKS:

1. Principle of High Polymers, Theory & Practice
2. Properties & Structure of Polymers 7. Properties & Testing of Plastic Materials 9. Hand Books of Plastics Testing Technology PLASTIC PROCESSI G - I
RATIO ALE
The purpose of this subject is to equip the students with the knowledge of equipments and processes utilised in plastic processing and operational safety. Introduction to Plastic Processing Techniques.
Injection Moulding Processes :
Construction and working of various types of machineries used 2.1.1 Hand injection-moulding machine 2.1.2 Semi automatic injection moulding machine 2.1.3 Automatic injection moulding machine 2.1.4 Plunger and screw type injection-moulding machine 2.1.5 Merits and demerits of each machine 2.2.1 Injection unit 2.2.2 Clamping unit 2.2.3 Mould Reaction injection moulding

3.1
Extrusion Concepts :
4.8 Extruder performance and their curves 4.9 Cooling and take-off systems 4.10 Co-extrusion 4.11 Manufacturing of:
5.2 Pipe and tubes 5.3 Wire and cable coating 5.4 Sheets 5.5 Profiles 5.6 Process defects and their remedies Construction and Working of following machines:
PRACTICALS
To produce articles on 0.5 OZ hand injection moulding machine To produce articles on 1.0 OZ hand injection moulding machine To produce articles on 1.5 OZ hand injection moulding machine To produce articles on 2.0 OZ hand injection moulding machine To study semi automatic vertical injection moulding machine (capacity 60 grams) and produce articles. To make articles on fully automatic injection moulding machine (capacity 90 grams). To make LDPE blown film on blown film extruder To make flexible pipe/tube on extrusion plants and checks its qualities. To study Bag cutting and sealing machine and make LDPE Bags of different lengths. To make Diary covers and purse of PVC sheets on high frequency PVC welding machine. Stamping on Plastic Sheets by Hot Stamping Machine To Grind the Waste Plastics on Scrap Grinder and find out its efficiency.
REFERE CE BOOKS :

1. Processing of Thermo Plastic material
‘C’ PROGRAMMI G
same in all branches except AR/CC/CE/CS/ EE /IT
RATIO ALE
'C' is computer programming language and also structured programming language. In 'C' programming language we consider various syntax used in programming. By having good knowledge of 'C', students can write modular application and system programs. 'C' can be used in the engineering applications. By acquiring a sound knowledge of 'C' students will be able to understand the concept of all the application areas. This course is specially designed for engineering students of all diploma streams. Introduction:
1.1 Scope of ‘C’ Language
1.2 Distinction and similarities with other HLLs
1.3 Special features and Application areas
Elements of ‘C’ :
Console Input-Output :
Unformatted console I-O: getchar(), putchar(), gets(), puts(), getch(), getche() Control Flow :
Functions :
Library of functions: math, string, system Pointers :
Pointer expression: assignment, arithmetic, comparison Structure and Enumerated Data Types :
PRACTICALS
Problems based on arithmetic expression, fixed mode arithmetic. Problems based on conditional statements and control structures. Problems based on arrays (1-D, 2-D), functions and pointers. Problems based on Engineering applications.
REFERE CE BOOKS :

1. 'C' Programming

Source: http://techedu.rajasthan.gov.in/BTER/PL_II_2011.pdf